What are the advantages of installing Industrial RO plants?
Reverse osmosis is a water filtering method that employs a thin semipermeable membrane with microscopic pores that allows clean water to pass through while excluding larger molecules such as ionized dissolved salts and other contaminants.
One of the most cost-effective techniques of treating boiler feedwater, cooling tower makeup water, and industrial process water is reverse osmosis (RO). Reverse osmosis may also be used to make demineralized water, eliminating the need for dangerous chemicals to be handled and disposed of.
How does Industrial RO plant work?
Stage – 1: When water enters Reverse Osmosis Process, it goes through pre-filtration. Pre-filtration includes a carbon filter and a sediment filter to get rid of sediments that might clog or harm the artificial semi-permeable membrane.
Stage – 2: Water passes through the RO membrane where particles even too tiny to be seen with an associate degree microscope, get removed.
Stage – 3: After filtration, water flows to the tank. An Industrial RO System continues filtration of water till the tank is full.
Netsol Water is India's leading manufacturer of industrial RO plants, offering ISO-certified RO water systems!
Our Industrial RO Plants are a wastewater treatment market breakthrough that has proven to be beneficial to a variety of industries including paper and pulp industries, textile manufacturing, steel industries, breweries and distilleries, food-processing sector, mining sector, cement processing and much more.
We customize our water systems to meet customers' specific needs at a fair price. We offer completely automated and semi-automated systems. Our Reverse Osmosis (RO) Plant is constructed of chrome steel and stainless steel, ensuring the water system's long-term endurance. The available merchandise water capacity extends from 250 LPH to 10,000 LPH, making it appropriate for a wide range of sectors.
Price List for Different Capacities: NETSOL’S Industrial RO Plant
RO Capacity |
Minimum Price |
Maximum Price |
250-500 Litre/hour |
Rs. 85,000/ Piece |
Rs. 1,40,000/ Piece |
500-1000 Litre/hour |
Rs. 1,40,000/ Piece |
Rs. 2,00,000/ Piece |
1000-2000 Litre/hour |
Rs. 2,00,000/ Piece |
Rs. 3,50,000/ Piece |
2000-4000 Litre/ hour |
Rs. 3,50,000/ Piece |
Rs. 12,00,000/ Piece |
4000-6000 Litre/hour |
Rs. 12,00,000/ Piece |
Rs. 15,75,000/ Piece |
6000-8000 Litre/hour |
Rs. 15,75,000/ Piece |
Rs. 17,50,000/ Piece |
8000-10000 Litre/hour |
Rs. 17,50,000/ Piece |
Rs. 19,75,000/ Piece |
With such capacities of Industrial RO Plants, Netsol Water Solutions offer variety of benefits and advantages!
1. It is simple to install and maintain.
2. It eliminates ionic salts, non-ionic, colloidal matter, viruses, active and inactive bacteria, as well as organic materials with a high relative molecular mass.
3. The system is completely automated.
4. The water drawn from the plant is safe to dispose of in environment or can be re-used.
Maximum Efficiency in Industrial RO Plants
For an indus?trial RO system to operate at maximum efficiency, several factors must be taken into consideration during the design process which we very finely care about-
1. Water Source
One of the most significant influences on the entire design of an industrial reverse osmosis plant, including the number of needed filtering stages for pretreatment, is the source of feedwater. In a reverse osmosis system, feedwater is usually prepared to eliminate impurities that might scale or clog the membranes.
Netsol provides a cutting-edge membrane technology, combined with advancements in anti-scalant chemistry, and it has vastly reduced pretreatment capital cost over the past decade.
Water from a steady composition and temperature source, such as a groundwater supply, requires a less sophisticated pretreatment procedure than water from a seasonal or more complex source, such as surface water or wastewater.
2. Temperature and Flow Rate
Water temperature has a significant impact on the flux rate, or the rate at which water travels through a membrane. Warm water passes through the membrane of a reverse osmosis system much faster than cold water.
As a result, a variable frequency drive (VFD) from Netsol is typically required in larger RO systems to ensure steady flow regardless of water temperature.
This does not, however, remove the need for correct RO size to account for the feedwater temperature variation. The manufacturer rating for most industrial reverse osmosis systems is to process water at an optimum temperature of 77° Fahrenheit.
When designing a reverse osmosis system and pretreatment equipment, temperature and flow rate factors are taken into account.
The coldest possible feedwater temperature must be established, and the appropriate reverse osmosis system size must be chosen. Reverse osmosis production will fall below design parameters if applied without considering real operating temperature, especially during the winter.
3. Pretreatment
While chlorine is good for cleaning municipal water, it is bad for reverse osmosis membranes. De-chlorination is accomplished by Netsol’s activated carbon filtering of reverse osmosis feedwater that has been pretreated with a chlorine reduction chemical, such as sodium bisulfite.
Depending on the water hardness level, feedwater should be prepared with a cation exchange water softener or chemical anti-scalant to avoid scaling from calcium and magnesium carbonates.
Netsol provides a perfect pretreatment option for the wastewater.
4. Microbiological Contaminants
Microbiological pollutants trapped in the membrane of a reverse osmosis system can also cause fouling and a loss of production capacity, though not to the same extent as scaling.
Netsol understands that, Pretreatment is important when working with RO and nanofiltration (NF) membranes due to the nature of their spiral wound design, which only allows water to flow one-way through the system.
Because accumulated pollutants cannot be removed from the membrane surface by backwashing, a biocide may be required to inhibit microbial development in the feedwater.
5. Silt Density Index
Water with high amounts of extremely tiny particles (such as silt) might cause frequent membrane cleanings or perhaps early membrane breakdown. Particles producing potential membrane fouling frequently have a diameter of less than 5 microns.
Netsol Water prevent a loss of efficiency and down time, also feedwateris evaluated using a silt density index test (SDI) in the field prior to designing pre-treatment for reverse osmosis systems.
Feedwater containing considerable quantities of silt may require flocculent treatment prior to multimodal filtering. However, due to the fact that many flocculants may irreversibly foul membranes, caution is required in selecting the flocculent and determining the optimum dosage. Based on particle size distribution (as determined by laboratory tests) or total suspended solids, membrane-based micro or ultrafiltration may be necessary in some circumstances (TSS).
What else can we offer?
We collaborate with a wide range of international organizations to tackle complicated RO problems by strategically integrating modern treatment technology with practical solutions.
Feel free to contact Netsol Water with any queries you may have about custom-designing and manufacturing Commercial and Industrial RO Plants. Call us on +91 9650608473 or contact via email at enquiry@netsolwater.com
You may also schedule a conversation with an engineer or obtain an estimate by visiting our website. We can guide you through the process of determining the best solution and determining realistic pricing for your water and wastewater treatment system requirements.